Use
This equipment is suitable for copper pipe with internal mesh installed first, and then roll groove from the outer pipe wall.
Features
- This equipment is mainly composed of numerical control system and pneumatic system control, and the automatic feeding and automatic discharging of the vibrating plate.
- The equipment control system has an automatic counting function, which can accurately count the processing quantity.
- The equipment has the function of tempo pause or continuous processing, and can be selected and changed.
- With automatic alarm function, when the equipment fails during operation, it will automatically stop the alarm.
- When changing products, mold replacement is convenient, fast and accurate positioning.
| NO. | Parameter items | Content |
| 1 | Pipe diameter range | φ16-19 Copper Filter |
| 2 | Pipe thickness range | ≤1mm |
| 3 | Pipe length range | 60-80mm |
| 4 | Work efficiency | 500-800PCS/H |
| 5 | Tube feeding method | Vibration plate |
| 6 | Online material way | Vibration plate |
| 7 | Depth error | ≤1mm |
| 8 | Processing methods | Loading net + roll groove |
| 9 | Operation method | Auto / Manual / Jog |
| 10 | Electric control mode | CNC system |
| 11 | air pressure | 0.5~0.8MPa |
| 12 | Power mode | Three phase380V/50HZ |
| 13 | Overall dimensions (length X width X height) MM | 1500x800x1600 |
Equipment structure and system configuration
The main body of the device is blue (Jie Sheng color number JS-SK-003), and warning signs are placed on the parts involved in personal safety. The fuselage is welded by profiles, and is machined after vibration aging treatment to ensure rigidity and accuracy of the mounting plane. It is equipped with four height-adjustable foot cups and safety protection doors; parts and components of the equipment according to the actual working conditions The environment needs necessary surface treatments, such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc., to meet the need for sufficient strength and surface functions of the parts. The main structure of the equipment is as follows:
Mechanical structure:
- Feeding structure: Use vibrating plate to feed. The vibration surface of the disk is about 400MM and 600MM, and the surface of the disk body is sprayed with glue to reduce noise.
- Rolling groove structure: The pipe is rotated by the rotating motor, and the groove is pressed against the wall of the pipe through the rolling groove structure.
- Net loading structure: The air filter is pushed into the pipe fittings by the cylinder as power.
- Using CNC system to implement automation, DC weak current control, safe and stable operation, and few system failures. The air switch adopts high-quality air switch, Schneider button, and other main electrical components such as selection switches and intermediate relays are all OMRON products. The control circuit is provided with overload protection function.
- The installation of the electrical components of the equipment complies with the relevant national regulations and has a reliable grounding device. The terminal blocks, contactors and small air switches in the electrical box are installed in the VDE standard V-shaped groove. The electric control cabinet uses all-plastic combing cabinets with wire trunking for clear wire numbers; the control panel is clean and the subtitles on the signs are clear and easy to see.
- List of main accessories
| NO. | Name | Quantity | Brand |
| 1 | CNC system | 1 set | JISUN |
| 2 | Switching power | 1 piece | MV |
| 3 | Pneumatic original | 1 batch | AIRTAC |
| 4 | Contactor, thermal relay | 1 set | TAIAN |
| 5 | Rotating electric machine | 1 set | JUNTI |
| 6 | Vibration plate | 2 set | JISUN |
- Check the air / oil pressure and the condition of each fastener daily to ensure reliable use.
- Regularly lubricate moving parts and keep the equipment tidy.
- Clean the dust of the equipment regularly to avoid affecting the operation and product quality.
- The normal working time of the equipment is calculated from 8-10 hours per day. If the working time is longer due to production, the inspection and update of wearing parts, motors and other accessories should be strengthened to ensure the stability of the equipment.
Services and other
- Product quality warranty for one year, (except for artificial or abnormal use) wearing parts are not included in the warranty scope. For details, please refer to the "wearing parts list" in the instruction manual.
- You are very welcome to visit our factory to see our machine how to work before you place an order with us.
- This product is delivered randomly: a manual and a set of molds (if other specifications are required, the cost will be quoted separately).
- If customer have any question about operation when using our machine,we will reply you by email/telephone/other online chat tool within 24 hours.
- The buyer needs to provide power voltage, compressed air gas source and grounding devices in accordance with electrical specifications on the site of the manufacturer's workshop; the buyer must configure the cables and air pipes connected to the equipment.
- The circulating cooling water, hydraulic oil (recommended to use 46 brand hydraulic oil), lubricating oil and cooling oil required by the equipment are purchased by the purchaser.